AMMO LASER Leak Detection System: The #1 Safety Measure with a Guaranteed Pay Back
Several Safety Risks threaten Urea High Pressure Equipment like high pressures, high temperatures, various kind of corrosion phenomena, crystallization risks, large volumes and release of ammonia in case of a leak.
A significant number of serious incidents with Urea High Pressure Equipment still do occur in our industry (for example already six in 2018 and 2019). And in 50% a failing leak detection system was one of the main causes.
The Risk Register for a 316L Urea Grade Reactor identifies totally 50+ safety risks of which 75% can be prevented by operating a proper leak detection system.
Plus please do realise the typical lifetime of the 316L Urea Grade protective layer of a urea reactor is 20-30 years. While the typical lifetime of a urea plant is 40-50 years. Thus every urea reactor will finally operate close to the end of lifetime conditions of the protective layer. Meaning that at a certain moment a leak in the protective layer is nearly unavoidable.
The AMMO LASERLeak Detection System is the most reliable HP Equipment Leak Detection System for loose liners available in the market.
A passive leak detection system is in our view not acceptable anymore today; this is best illustrated with Incident 18-005.
AMMO LASER Leak Detection System: The #1 Safety Measure with a Guaranteed Pay Back Time
The AMMO LASER Leak Detection System has following features:
1.Most reliable system (refer to Risk Register Leak Detection Systems)
2.Monitors directly the complete liner surface
3.Continuously monitors the vacuum pressure and ammonia content
4.Introduces no risks for liner bulging and rupture
5.Works also when the synthesis pressure is low and when the liner sees most stresses (heating up, cooling down) and hence a leak detection system is important
6.Does not restrict the leaking flow and does not built up pressure or introduce risks for backflow (refer to Incident 19-005)
7.Is able to dilute the leak and hence minimize the risk of clogging
8.Enables leak detection also in case the grooves are clogged caused by solids from an earlier leak (no need to flush with steam or condensate)
9.Enables leak detection also in case the grooves are clogged caused by corrosion of carbon steel caused by an earlier leak
10.Enables leak detection also in case only one leak detection hole is present
11.Enables leak detection in case of bad design/fabrication of grooves
12.Enables leak detection in case of no grooves present
13.Is able to distinguish false indication from an ammonia cloud in the atmosphere from a real liner leak.
14.Requires tracing and insulation of only a part of the tubing
15.Can combine one ammonia analyzer for multiple equipment items (even from more urea lines)
16.Gives leak rate and calculates leak size
17.Includes a continuous detection for the presence of any liquid
18.Allows safe and simple introduction of leak detection tracer for pinpointing the leak
19.The AMMO LASER ammonia analyzer is the most accurate and reliable ammonia analyzer as it provides a DCS alarm in case out of order, is ammonia specific and is self-calibrating
20.The AMMO LASER ammonia analyzer can be combined with up to seven other NH3 emission sources monitoring leading to lower ammonia consumption costs
21.Requires no inert gas supply and only a low power consumption
22.Already several successful references since 2017
23.A Guaranteed Pay Back Time resulting from shorter shut down periods as one can find the leak faster, knows the leak size and is able to assure no damage to carbon steel pressure bearing wall
24.Plus a Guaranteed Pay Back Time resulting from lower NH3 consumption figures
25.SAIPEM, as owner and licensor of the Snamprogetti™ Urea Technology, approves the AMMO LASER Leak Detection System for application in all its plants
Frequently Asked Questions